Lean That Isn’t a Waste: A Better Way to Improve Rural Hospital Performance

Rural hospitals face more challenges than ever. The million-dollar question is:

How can you reduce costs, improve patient care, retain providers and staff, improve performance rankings, and meet regulatory requirements—all without spending more money, or ideally, while spending less?

The good news: There is an answer. It’s Lean Six Sigma (LSS), one of the most effective methodologies for improving organizational performance. While LSS has proven highly effective in large hospitals, conventional implementation models rarely work well in rural healthcare settings.

The problem is the traditional approach. It typically requires:

  • A substantial up-front investment.
  • Weeks of training before meaningful work begins.
  • Significant staff time devoted to training and meetings.
  • Patience while financial returns materialize months or even years later.
  • Faith that the investment will eventually pay off.

Rural hospitals simply can’t afford that kind of gamble.

A Different Lean Six Sigma Model for Rural Healthcare

We’ve developed a unique implementation model specifically for rural hospitals and clinics. It delivers the benefits of Lean Six Sigma without the traditional cost, time commitment, or implementation burden.

Our approach features:

  • Minimal up-front investment: No large initial training or consulting commitment.
  • Rapid financial returns: Tackle the problems with the greatest financial impact first.
  • Sustainable improvements: Fix the underlying causes of problems rather than repeatedly treating symptoms.
  • Pay-for-performance projects: We don’t make money unless you do.
  • No extra programs or unnecessary work: Projects address problems your hospital already needs to solve.
  • Learning by doing: Teams learn the tools as they work on real problems, rather than sitting through weeks of preliminary training.

We call it “Lean That Isn’t a Waste!”

Results First. Organizational Transformation Follows.

Rather than trying to change an entire organization through mandatory training and top-down initiatives, we start small and build momentum through successful projects.

Each project:

  • Solves an important operational or financial problem.
  • Eliminates waste, errors, inefficiencies, and unnecessary costs.
  • Frees up staff time and resources.
  • Demonstrates tangible improvements that employees can see and appreciate.
  • Builds internal problem-solving skills and confidence.

As employees see problems disappearing, complaints declining, and things getting better, something important happens: They begin asking to participate.

This creates an internal pull for continuous improvement, rather than forcing people into another change program. As Harvard Business Review observed, successful change programs begin with results (Successful Change Programs Begin with Results).

The approach also creates a positive cycle:

  1. Successful projects build trust and enthusiasm.
  2. Employees become more engaged in solving problems.
  3. More people learn and apply Lean Six Sigma thinking.
  4. Small improvements accumulate into significant organizational and financial gains.
  5. A sustainable culture of continuous improvement takes root.

Team members often find the work rewarding because they are making things better for patients and their fellow employees. Those who particularly enjoy the experience can develop their skills further and advance their careers.

This isn’t another flavor-of-the-month change initiative. It’s a practical, structured way to build a culture of trust, problem-solving, and continuous improvement—while generating positive financial returns.

Minimal Time Commitment. Maximum Practical Value.

We respect how busy rural hospital leaders and frontline employees are. Our implementation model is designed to minimize disruption while producing meaningful results.

Typical time commitment over a three-month project:

  • CEO: Approximately 1 hour over the entire three months.
  • Team members: Approximately 6 hours each over three months.
  • Team leaders: Work directly with us to guide the project and coordinate implementation.
  • CEO after project launch: A brief weekly or biweekly meeting with the team leader to review progress and address organizational barriers.

We also eliminate the traditional training bottleneck. Instead of spending weeks teaching concepts before getting started, we provide just enough instruction to launch the project and teach additional tools as the team needs them.

This learning-by-doing approach:

  • Improves knowledge retention.
  • Develops practical problem-solving skills.
  • Produces immediate, real-world experience.
  • Prepares teams to tackle additional problems without waiting for another training program.

And we don’t waste time with endless, unproductive meetings. Projects are focused, structured, and designed to get things done.

Build Your Own Internal Team of Problem Solvers

Our project teams consist primarily of cross-functional frontline employees, supported by one or two managers serving as team leaders.

By the end of the first project, participants will have:

  • Successfully solved a real organizational problem.
  • Learned and applied practical Lean Six Sigma tools.
  • Developed experience they can immediately use on other challenges.
  • Built confidence in their ability to improve the organization.
  • Established a foundation for leading future improvement projects.

Team leaders who want to take their knowledge further can pursue Lean Six Sigma Green Belt certification by completing the project, preparing a final report, and passing a test based on a book we use.

They won’t just have classroom knowledge. They’ll have firsthand experience leading a successful improvement project.

The ultimate goal is simple: Solve your most important problems first, improve your financial performance, develop your people, and gradually build an organization where employees at every level know how to identify and eliminate waste.

Start with one successful project. Build on that success. Before long, you’ll have a growing team of capable problem solvers, a healthier bottom line, and a culture of continuous improvement—all without the expense and disruption of traditional Lean Six Sigma implementation.

Here’s how it works:

  • We deliver a 45 minute training for your leadership team in key Lean Six Sigma thinking and tools.
  • Following this training we lead an exercise to help the leaders prioritize your improvement opportunities by value vs risk.  This gives them just enough information to start warming up to Lean Six Sigma and costs you nothing
  • We calculate a return on investment for the top 4 projects your team selects and you choose where to start (hint: the highest return is usually the best!)
  • If you elect to engage us, you pay us a small deposit and we help you select a team leader and team for the first project
  • We work with the team leader to develop a charter, schedule the initial 2 hours of team training and the first 2-3 hour project meeting
  • The team leader brings the charter to the CEO for approval (another 15-30 minutes of CEO time)
  • We deliver 2 x 1-hour training webinars for the team
  • The team meets for a 2-3 hour Rapid Improvement Training Project, where they give input on the charter, develop a swimlane value stream map to understand the process, use fishbone diagrams to dig in and understand root causes, and finally develop 2-3 PDCA improvement experiments to start fixing the problem immediately.
  • We have Zoom calls with the team leader for 10-20 minutes every week or every other week for 2-3 months to help them process what they learned, decide on course corrections, and plan next steps
  • Teams often want to meet to discuss the PDCAs and what they learned and when they do, it is only for 10 minutes each week using a standing meeting style
  • When 1 PDCA is effective and problem solved, the team often meets again for 20-30 minutes to develop another PDCA on another aspect of the problem
  • This continues for 2 months and at that point we work with the team leader to measure process performance, develop a Control Plan to maintain gains, and develop a final project report
  • We calculate our final payment based upon the degree of improvement relative to project goals
  • If you choose do more than 1 project with us at the start, we start the string of projects